Enhancing Product Quality through Precision Castings and 3D Scanning Services!

At our manufacturing facility, a passion for precision and excellence drives every stage of production. We understand that the quality of castings is crucial to the success of your products, regardless of the industry. That's why we proudly offer foundry services supported by state-of-the-art 3D scanning, ensuring unmatched accuracy and perfection in every casting.

What do you gain by partnering with us?

✔️  Unmatched Accuracy: Our 3D scanner, with a measurement accuracy of up to 0.01 mm, ensures that each casting is crafted with precise adherence to your design specifications.

✔️  Quality Visualization and Control: Utilizing a camera with a minimum resolution of 7 MP, we provide detailed 3D scanning that enables visualization and analysis of every area of the casting, ensuring exceptional quality control.

✔️ Process Optimization: With advanced analyses such as color deviation maps and tolerance analysis according to DIN ISO 1101 and ASME Y14.5 standards, our 3D scanning services allow for the identification and elimination of potential issues early in the production process.

✔️ Support for All Industries: Our experience in casting production and scanning capabilities makes us the ideal partner for companies across various sectors, from construction to electrical engineering to advanced technologies.

✔️ Increased Work Efficiency: Using a 3D scanner in our casting production process significantly speeds up the verification and quality control processes, resulting in faster project turnaround times while maintaining the highest quality standards.

✔️ Satisfaction Guarantee: We strive to ensure that every casting not only meets but exceeds our clients' expectations, offering comprehensive support from design to finished product.

3D SCANNING SERVICE – HOW DOES IT WORK? The 3D scanning service is nothing but a reflection of the geometry of an actual, existing physical object, followed by its digital recording in an appropriate file format. The entire procedure is conducted non-contact, avoiding the risk of damaging the object. The scanned item is placed on a rotary base, precisely positioned relative to the scanner head, allowing for its "reading" in a 360º rotation, thus accurately reflecting the full geometry.

During the 3D scanning service, the object is illuminated by a structured light beam, while the measuring head of the scanner slowly moves along the entire geometry of the measured object. The device accurately maps all surfaces, and their data is recorded. The image, obtained from several high-resolution cameras, allows for the creation of a point mesh, precisely representing the spatial structure of the object. If necessary, the scanned object is covered with a layer of a substance facilitating the scanning process – for example, a special matte spray chalk. This is because dark or reflective objects (e.g., glass) are much more difficult to scan.

The obtained image from the 3D scanning service is saved in a point cloud format. After appropriate processing, the file can be read by CAD design software. It can also be transformed into a format supported by a 3D printer and used to make a copy of the object.

3D SCANNING – MOST COMMON APPLICATIONS The range of possible applications of three-dimensional imaging techniques is broad, yet 3D scanning services are most often used for two primary purposes. The first is reverse engineering, i.e., creating a model of an object or its part for later analysis, technical documentation, and reproduction. The second popular area of application includes comprehensive quality control — testing produced elements for compliance with the design parameters and for processes of aging, wearing, thus potentially optimizing.

✔️ Contact us today to discuss how we can work together to achieve perfection in your castings!

STATISTICAL ANALYSIS WITH CP AND CPK, PP AND PPK VALUES • PP (Potential Capability): PP is a measure of a process's ability under ideal conditions, assuming the process is stable and there are no deviations from specifications. It is calculated as the ratio of tolerance width to the process spread. A higher PP value indicates that the process has the potential to produce more elements within tolerance.

• CP (Capability): CP measures a process's ability to maintain part tolerance. It is the ratio of tolerance width to the process spread, but also considers the shift of the process center relative to the specification center. Like PP, a higher CP value indicates a better ability of the process to produce elements within tolerance.

• CPK (Process Capability Index): CPK considers both the variability of the process and its shift relative to the specification center. It is a more comprehensive measure of process capability than CP. CPK is calculated as the minimum of two indicators: lower CPK (CPKl) and upper CPK (CPKu). A CPK value of at least 1 means the process is capable of maintaining tolerance.

• CPK (Process Performance Index): CPK is also used as an efficiency indicator of the process in meeting quality requirements. CPK is the ratio of tolerance width to the process spread, divided by six times the standard deviation. A CPK value of at least 1 means the process meets the minimum quality requirements.

✔️ Contact us today to discuss how we can work together to achieve perfection in your castings!